Sterling Kitchen Utensil 1200 Manuel d'utilisateur

SMS Medium Duty Single Shaft Shredder SMS 850, 1200, 1500, 2000 Part Number: ESS-0039-S Bulletin Number: BJ5-615 Effective: 9.30.2008

EJ5-615 Chapter 1: Safety 10 of 85 Type of Danger Activity Possible Consequences Preventative Measures Crushing, cutting, amputation caused by ma

EJ5-615 Chapter 2: Functional Description 11 of 85 Chapter 2: Functional Description 2-1 Models Covered in This Manual The models included in th

EJ5-615 Chapter 2: Functional Description 12 of 85 Machine (Standard Execution) The machine housing, drive motor, gear box,

EJ5-615 Chapter 2: Functional Description 13 of 85 In-feed Hopper The material in-feed flows through an in-feed hopper to ensure the grinding mater

EJ5-615 Chapter 2: Functional Description 14 of 85 Drive The drive of the rotor runs using an electric motor via V-belts. The motor (mounted on sl

EJ5-615 Chapter 2: Functional Description 15 of 85 The rotor is accessible after opening the machine door and removing

EJ5-615 Chapter 2: Functional Description 16 of 85 An optional feature is a water cooling system for the rotor used for special applications.

EJ5-615 Chapter 2: Functional Description 17 of 85 Another optional feature is a screen support that can be lowered by a hydraulic system.

EJ5-615 Chapter 2: Functional Description 18 of 85 Hydraulic Ram The hydraulic ram is fixed on two arms arranged on flange bearings. Two heavy duty

EJ5-615 Chapter 2: Functional Description 19 of 85 Pulse Push Function In normal process mode, the ram pushes forward continuously until the ram ar

BJ5-615 ii Shipping Info Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment fo

EJ5-615 Chapter 2: Functional Description 20 of 85 2-4 Safety Features Protective Devices CAUTION: The Machine may under no circumstances be ope

EJ5-615 Chapter 2: Functional Description 21 of 85 V-Belts and Ram Guards V-belt and ram guards are screwed to the machine. They can be dismount

EJ5-615 Chapter 2: Functional Description 22 of 85 The following protective gear must be worn when carrying out the following tasks:

BJ5-615 Chapter 3: Installation 23 of 85 Chapter 3: Installation 3-1 Uncrating the Equipment Requirements at Application Site Check the applicat

BJ5-615 Chapter 3: Installation 24 of 85 WARNING! SUSPENDED LOAD! • Falling loads can cause serious injury or death. • Only use a crane or

BJ5-615 Chapter 3: Installation 25 of 85 WARNING! Use caution when operating specific equipment to prevent electrical shock. Installation, s

BJ5-615 Chapter 3: Installation 26 of 85 Checking the Rotational Direction Rotational direction of the motors must be checked before initial start

BJ5-615 Chapter 3: Installation 27 of 85 9 Switch ON machine for a short period of time and check rotational direction. The rotational direction

BJ5-615 Chapter 4: Operation 28 of 85 Chapter 4: Operation 4-1 Start-up WARNING! No persons should operate the machine until they have read and u

BJ5-615 Chapter 4: Operation 29 of 85 • Throw the grinding material into the in-feed hopper. • The machine should be fed from the front. • If y

BJ5-615 iii Storage, Disposal, Transportation Storage Clean the machine (see “Cleaning the Machine”). Preserve all polished metal surfaces usin

BJ5-615 Chapter 4: Operation 30 of 85 Emptying the Screen (hydraulic screen) 1. Switch OFF the shredder at the main switch. 2. Safeguard main swi

BJ5-615 Chapter 4: Operation 31 of 85 4-3 Shut-down Switch OFF Machine 1. Switch OFF the material in-feed device (accessories). 2. Wait until th

BJ5-615 Chapter 5: Maintenance 32 of 85 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Only trained and specialized personnel sho

BJ5-615 Chapter 5: Maintenance 33 of 85 5-2 Preventative and Corrective Maintenance Checking the Protective Devices Check the safety devices fo

BJ5-615 Chapter 5: Maintenance 34 of 85 10. Place the screen back into its working position and fasten with the mounting screws. 11. Close the mach

BJ5-615 Chapter 5: Maintenance 35 of 85 9. Carry out a test run. NOTE: If the spare rotor is delivered without bearings, the bearings MUST be mo

BJ5-615 Chapter 5: Maintenance 36 of 85 5. Attach the bearing housing to the bearing seats using screws. 6. Push the distance sleeve onto the rot

BJ5-615 Chapter 5: Maintenance 37 of 85 Replacing or Refilling Lubricant • Fill the bearings uniformly with grease until all operating surfaces ar

BJ5-615 Chapter 5: Maintenance 38 of 85 out, the bearing must immediately be preserved using lubricant, in order to avoid corrosion. 4. Fill beari

BJ5-615 Chapter 5: Maintenance 39 of 85 Mounting and Dismounting TAPER-LOCK Tensioning Element The motor and the gear V-belt pulleys are attache

BJ5-615 iv Table of Contents CHAPTER 1: SAFETY...5 1-1 How to Use This Manual ...

BJ5-615 Chapter 5: Maintenance 40 of 85 Tightening Torque of the Screws Refer to the table below. Tensioning Screws- Screw details element (Ty

BJ5-615 Chapter 5: Maintenance 41 of 85 Checking the tension force of the V-belt 1. Remove the V-belt cover. 2. Measure the distance between th

BJ5-615 Chapter 5: Maintenance 42 of 85 3. Lock the drive motor into new position using tensioning screws so the motor shaft is parallel to the ro

BJ5-615 Chapter 5: Maintenance 43 of 85 Checking the Condition of the Cutters WARNING! Danger of cutting caused by sharp cutters at all ti

BJ5-615 Chapter 5: Maintenance 44 of 85 Dismounting the Cutter Holders 1. Switch OFF the shredder at the main switch 2. Safegua

BJ5-615 Chapter 5: Maintenance 45 of 85 WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at standstill. Seriou

BJ5-615 Chapter 5: Maintenance 46 of 85 WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at standstill. Serious

BJ5-615 Chapter 5: Maintenance 47 of 85 Mounting the Cutters 1. Clean the cutter supporting surface and the hole on the cutter holder. 2. I

BJ5-615 Chapter 5: Maintenance 48 of 85 7. Turn the rotor by hand 8. Check whether the cutting gap is correct and make sure the cutting cutters d

BJ5-615 Chapter 5: Maintenance 49 of 85 WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at standstill. Seriou

EJ5-615 Chapter 1: Safety 5 of 85 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating

BJ5-615 Chapter 5: Maintenance 50 of 85 NOTE: The required torque for all cutter mounting screws is 120 Nm (see the table under “Working on the Cut

BJ5-615 Chapter 5: Maintenance 51 of 85 Checking and Adjusting of the Hydraulic System (see figure below) 1. Start the machine in aut

BJ5-615 Chapter 5: Maintenance 52 of 85 Hydraulic liquid recommendation Designation to DIN 51 524 HLP 32 Ambient temperature: -7 to +70°C

BJ5-615 Chapter 6: Troubleshooting 53 of 85 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all

BJ5-615 Chapter 6: Troubleshooting 54 of 85 Problem Possible Cause Possible Remedy Too much feed material. Reduce grinding material in-feed. Scre

BJ5-615 Chapter 6: Troubleshooting 55 of 85 Problem Possible Cause Possible Remedy View first 5 possible causes for “Machine blocks or switches i

BJ5-615 Chapter 6: Troubleshooting 56 of 85 Problem Possible Cause Possible Remedy Cutter mounting screws not tight. Re-tighten using torque wren

BJ5-615 0Appendix 57 of 85 Appendix A-1 Returned Material Policy Credit Returns Prior to the return of any material, authorization must be given by

BJ5-615 0Appendix 58 of 85 A-2 Technical Specifications

BJ5-615 0Appendix 59 of 85 A-3 Drawings and Diagrams NOTE: Please refer to the corresponding Spare Parts lists in the following section. Cutter

EJ5-615 Chapter 1: Safety 6 of 85 1-2 General Safety Regulations This machine uses cutters for the performance of its intended use. Consequently, i

BJ5-615 0Appendix 60 of 85 Bed Knife Mounting

BJ5-615 0Appendix 61 of 85 Rotor Assembly

BJ5-615 0Appendix 62 of 85 Drive

BJ5-615 0Appendix 63 of 85 Ram

BJ5-615 0Appendix 64 of 85 Ram scraper

BJ5-615 0Appendix 65 of 85 SMS 850 Hydraulic Diagram

BJ5-615 0Appendix 66 of 85 SMS 850 Hydraulic Unit

BJ5-615 0Appendix 67 of 85 SMS 850 Hydraulic Screen Diagram

BJ5-615 0Appendix 68 of 85 SMS 850 Hydraulic Unit—Screen

BJ5-615 0Appendix 69 of 85 SMS 1200-2000 Standard Hydraulic Diagram

EJ5-615 Chapter 1: Safety 7 of 85 1-4 Warnings and Precautions Our granulators are designed to provide safe and reliable operation when installed

BJ5-615 0Appendix 70 of 85 SMS 1200-2000 Hydraulic Unit

BJ5-615 0Appendix 71 of 85 SMS 1200-2000 Hydraulic Screen Diagram

BJ5-615 0Appendix 72 of 85 SMS 1200-2000 Hydraulic Unit

BJ5-615 0Appendix 73 of 85 A-4 Spare Parts List SMS 850 Pos. Pc Description/Standard 100 Machine complete 101 1 Standard hopper 102 2 PP-scr

BJ5-615 0Appendix 74 of 85 Gear pulley taper bushing TB 3535-50 404 1 Key C 28x250 V-Belt SPB 2150 405 4 V-Belt SPC 2430 Motor pulley SPB 224-4 406

BJ5-615 0Appendix 75 of 85 713 1 Cover plate for scraper 714 2 Upper cylinder screw 715 2 Lower screw for cylinder mounting 716 8 Mounting scr

BJ5-615 0Appendix 76 of 85 300 2 Bearing 301 2 Bearing housing SN324 302 2 Bearing GB/T288-94-22324 303 2 Bearing Cover A 304 1 Bearing Cover

BJ5-615 0Appendix 77 of 85 604 8 Upper bed knife adjusting screw for pushing DIN912 – M16x45 – 12.9 605 16 Bed knife adjusting screw for pulling

BJ5-615 0Appendix 78 of 85 107 1 Safety grid back 108 1 Safety grid back 109 1 Ram residual chute 200 Screen complete (Standard) 201 1 Scr

BJ5-615 0Appendix 79 of 85 416 1 Torque arm screw 417 1 Cover plate 418 1 Cover 75KW 419 6 Rubber bushing plate screws DIN933-M16x50-12.9 420

EJ5-615 Chapter 1: Safety 8 of 85 ; ROTATION OF MOTORS: The correct rotating direction for the machine motor is clearly marked on the machine. Alw

BJ5-615 0Appendix 80 of 85 802 Piping 803 Connectors 804 1 Hydraulic unit 5.6kW 805 1 Set of sealing for cylinder 806 1 Oil filter 12AT-10

BJ5-615 0Appendix 81 of 85 Gear pulley taper bushing TB 3535-50 403 2 Gear pulley taper bushing TB 3535-55 404 2 Key C25x210 V-Belt SPC 2430 405 8

BJ5-615 0Appendix 82 of 85 706 12 Mounting screws ram arm DIN912-M16x90-12.9 707 12 Nut DIN934-M16-10 708 12 Washer DIN 433-16-300HV 709 12 Spr

BJ5-615 0Appendix 83 of 85 SMS 850 Hydraulic Screen Spare Parts Pos Description Standard Pc Supplier 1 Oil filter net MF-06 1 CLC 2 Oil filte

BJ5-615 0Appendix 84 of 85 10 Pressure Gauge LA-250(including connector) 1 FTB 11 Solenoid valve DSD-G03-6C-***-31 1 7Ocean 11-1 Solenoid valv

BJ5-615 0Appendix 85 of 85 Sterling, Inc. 2900 S. 160th Street New Berlin, WI 53151 www.sterlco.com

EJ5-615 Chapter 1: Safety 9 of 85 Type of Danger Activity Possible Consequences Preventative Measures Pulling in caused by running V-belts All ac