Sterling ME Manuel d'utilisateur

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(S) MAIM-6
J30-05383A
INSTALLATION AND SERVICE MANUAL
INDOOR MAKE-UP AIR UNIT ARRANGEMENTS
FOR HEATING, COOLING AND VENTILATING SYSTEMS
Model No.______________________________________________ Serial No. ________________________
ATTENTION: READ THIS MANUAL, INDOOR DUCT FURNACE DISM MANUAL (STANDARD & POWER VENT TYPE)
(EVAPORATIVE OR COOLING COIL MANUALS IF APPLICABLE), UNIT SUBMITTAL DATA SHEETS AND ALL LABELS
ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK
UNIT DATA PLATES FOR TYPE OF GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE
WITH THOSE AT THE POINT OF INSTALLATION. RECORD THE UNIT MODEL NUMBER AND SERIAL NO.(S) IN THE SPACE
PROVIDED. RETAIN THIS DOCUMENT FOR FUTURE REFERENCE.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open fl ames.
4. Immediately call your gas supplier.
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. This appliance must be installed by a licensed
contractor or qualifi ed service personnel. Read these installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
APPROVED FOR USE IN CALIFORNIA
WHEN UNITS ARE EQUIPPED WITH INTERMITTENT (SPARK) IGNITION.
INSTALLER’S RESPONSIBILITY
Installer Please Note: This equipment has been test fi red and inspected. It has been shipped
free from defects from our factory. However, during shipment and installation, problems such
as loose wires, leaks or loose fasteners may occur. It is the installer’s responsibility to
inspect and correct any problems that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated, check for any visible
damage to the unit. If any damage is
found, the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage with the transportation
company.
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 564-5540 FAX: (413) 562-5311
http://www.mestek.com
IMPORTANT: Look in direction of unit air fl ow to determine
whether unit is right hand or left hand accessible.
HVAC PRODUCTS
01/11
FOR YOUR SAFETY
The use or storage of gasoline or other
flammable vapors or liquids in open
containers in the vicinity of this appliance
is hazardous.
Install, operate and maintain unit in accordance with manufacturer’s
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California has
determined that these substances may cause cancer, birth defects, or other reproductive
harm. Install and Service this product to avoid exposure to airborne particles of
glasswool fi bers and/or ceramic fi bers known to the State of California to cause cancer
through inhalation.
Please utilize this toll free number to contact your local
representative 800-490-2290.
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Résumé du contenu

Page 1 - HVAC PRODUCTS

(S) MAIM-6J30-05383AINSTALLATION AND SERVICE MANUALINDOOR MAKE-UP AIR UNIT ARRANGEMENTSFOR HEATING, COOLING AND VENTILATING SYSTEMS Model No._________

Page 2 - TABLE OF CONTENTS

— 10 —DX COIL EQUIPPED UNITS (OPTIONAL)See Coil Installation/Maintenance Manual for Refrigerant Piping, Liquid and Suction Line Components, Refrigeran

Page 3

— 11 —Drain Pan ConnectionHTotalHeightof TrapX = 1/2 “H”H = At Least 1 Inch Plus Casing Static PressureD3887Total Height Of Trap = X+ H + (1-

Page 4

— 12 —Three Stage Units: Dual duct furnace models: First furnace is equipped with two stage heating; second furnace is equipped with single stage heat

Page 5 - III. INSTALLATION

— 13 —These units are set at the factory for the RPM required to meet the air volume (CFM) and external static pressure ordered. If the estimated exte

Page 6 - Rail Flange

— 14 —5. After approximately 15 minutes of unit operation, determine volume of gas used in fi ve minutes of unit operation. For the Example above the

Page 7

— 15 —3. Verify that the system switch is in the OFF position.4. Check unit supply voltage to ensure that it is within the utilization range.5. Ins

Page 8 - AIR FLOW

— 16 —To remove the main burner drawer assembly (also refer to Indoor Duct Furnace Installation and Service Manual) for servicing the burners, proceed

Page 9

— 17 —SEASONAL MAINTENANCEThe unit should be thoroughly checked before the start and at the end of each heating and cooling season. A. Motors and bel

Page 10 - Return Air Inlet

— 18 —Figure 14STANDARD CFM BLOWERHIGH CFM BLOWERAAABAABBAAKEY B PROJECTS TO PROVIDE A GRIP FOR REMOVING.DO NOT OPERATE SHEAVE WITH FLANGE PROJECTINGB

Page 11 - IV. OPERATION

— 19 —VII. TROUBLESHOOTINGFor troubleshooting of the duct furnace, refer to the Indoor Gas-Fired Duct Furnace Installation and Service Manual. For Eva

Page 12

— 2 —1 inch water column =0.249 kPa1000 Btu per hour = 0.293 kW1000 Btu/Cu. Ft. = 37.5 MJ/m3liter/second = CFM x 0.472meter/second = FPM ÷ 196.8The fo

Page 13 - 1/2" TO 3/4"

— 20 — PROBLEM PROBABLE CAUSE SOLUTION 1. Noise Blower Wheel a. Loose on shaft. b. Defective blower wheel. Do not ru

Page 14 - V. START UP

— 21 — PROBLEM PROBABLE CAUSE SOLUTION 2. CFM Low Filters Dirty or clogged. Insuffi cient Air Flow Coil - DX or Chilled Wat

Page 15 - VI. MAINTENANCE

— 22 — PROBLEM PROBABLE CAUSE SOLUTION 3. Motor runs and then Partial loss of line voltage. Check for loose connections. di

Page 16

— 23 — PROBLEM PROBABLE CAUSE SOLUTION 6. Belts mismatched Belts improperly tensioned, causing Replace belts and tension drive w

Page 17

— 24 —TROUBLESHOOTING GUIDECHILLED WATER COOLING COIL PROBLEM PROBABLE CAUSE SOLUTION 1. No or Insuffi cient Cooling Circulating pu

Page 18

— 25 —“FOR CANADIAN INSTALLATIONS ONLY”The following instructions apply to Canadian installations in addition to installation and operating instructio

Page 19 - AIR BLOWER

— 26 —XI. DIMENSIONAL DATA — ARRANGEMENTSTable #T4088-B, D CAPACITY A B F† G J L U V Dia.** 10 32-7/8 15-9/16 16-3/8 31-1/16 24 77-3/8

Page 20

— 27 —DIMENSIONAL DATA — ARRANGEMENTS Unit Type [UT] “ME”, Capacities [CA] 10 - 80, Indoor Arrangement [IA] “B” Unit Type [UT] “ME”, Capacities [CA]

Page 21 - ELECTRIC MOTORS

— 28 — Arrg G Arrg K CAPACITY A B F G J L M Q R U U V Dia.** 10 32-7/8 15-9/16 16-3/8 31-1/16 24 113-1/2 21-1/4 60-5/1

Page 22 - FAN ASSEMBLY

— 29 —DIMENSIONAL DATA — ARRANGEMENTS Unit Type [UT] “ME”, Capacities [CA] 10 - 80, Indoor Arrangement [IA] “K” Unit Type [UT] “ME”, Capacities [CA]

Page 23 - DX COOLING COIL

— 3 —II. GENERAL SAFETY REQUIREMENTS Open all disconnect switches before installing the unit. If the power disconnect is out of sight, lock it in the

Page 24

— 30 —XII. MOTOR ELECTRICAL DATAFull Load Current In Amperes1 - (115/1/60) 2 - (208/1/60) 3 - (230/1/60)1ODP2TE3PEODP4PETE1ODP2TE3PEODP4PETE1ODP2TE3PE

Page 25

— 31 —XIII. UNIT/SHIP WEIGHTSCooling Coil Weight Adder (Approximate) DX COIL (CA) Capacity 4 Row 6 Row 10, 15 70 lbs. 95 lbs. 20, 25, 50

Page 26 - Table #T4088-B, D

— 32 —XV. CENTER OF GRAVITYFIGURE 16MU = NATURAL VENT ME = POWER VENTXIV. COIL CABINET DIMENSIONAL DATAFIGURE 15 Side Opening of Coil ModuleMaxi

Page 27

— 33 — CENTER OF GRAVITY– refer to Figure 16Values Based on Average Motor Weight and Average Coil Size (Arrangement K) (Actual Center of Gravity and

Page 28 - Table #T4088K/T4089G

— 34 —1, 2 - Unit Type [UT]ME - Power Vented Indoor Make-up Air Unit 3, 4 - Capacity [CA]Single Furnace Double Furnace10 - 100,000 BTU/HR 50 - 500,

Page 29

— 35 —INDOOR MAKE-UP AIR PRODUCTSSubmittal Index(Single Furnace Units)ME-40-BME-40-DME-40-GME-40-KME-80-AME-80-BME-80-DME-80-GME-80-KME-12-AME-12-GIA

Page 30 - TE - Totally Enclosed

— 36 —XVII. GAS EQUIPMENT START-UPCustomer ____________________________________ Job Name & Number _________________________PRE-INSPECTION INFOR

Page 31

— 4 — The open end of piping systems being purged shall not discharge into areas where there are sources of ignition or into confi ned spaces UNLESS pr

Page 32 - FIGURE 15

— 5 —3. In parking structures, Gas Fired Indoor Make-Up Air Handlers must be installed so that the burner fl ames are located 18 in. (45mm) above the

Page 33

— 6 —Figure 5 - Manufacturer’s Recommended Service ClearancesNote: Recommended ceiling clearance 36" (914mm) is to the top of the furnace venting

Page 34 - (Internal use Only)

— 7 — Make certain that the structure to which heater is to be mounted is capable of safely supporting its weight. Under no circumstances must the gas

Page 35 - EV B/F/D

— 8 —If a single, double or triple duct furnace only unit is connected to a return air duct, or any other inlet air restriction, the appliance shall b

Page 36 - XVII. GAS EQUIPMENT START-UP

— 9 — 1. Mixed Air Controller 2. Return Firestat 3. Economizer 4. Filters 5. Blower Motor 6. Reverse Air Flow Switch 7. Clogged Filter S

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