Sterling TD Manuel d'utilisateur

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TDII-1
J30-09349
01/14
APPROVED FOR USE IN CALIFORNIA
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 568-9571 FAX: (413) 562-8437
www.mestek.com
INSTALLATION INSTRUCTIONS AND SERVICE MANUAL
TUBULAR INDOOR GAS-FIRED DUCT FURNACE
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING
TO INSTALL, OPERATE, OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS AND
ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT THE POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.
Unit No. Serial No.
FOR YOUR SAFETY
The use and storage of gasoline or other fl ammable vapors and liquids in open containers
in the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Do not touch electrical switches.
3. Extinguish any open fl ame.
4. Immediately contact your gas supplier.
Improper installation, adjustment, alteration, service, or maintenance
can cause property damage, injury, or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
Install, operate, and maintain unit in accordance with the manufacturer’s
instructions to avoid exposure to fuel substances, or substances from incomplete
combustion, which can cause death or serious illness. The state of California
has determined that these substances may cause cancer, birth defects, or other
reproductive harm.
INSTALLER’S RESPONSIBILITY
Installer Please Note: This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. However, shipment and installation
problems such as loose wires, leaks, or loose fasteners may occur. It is the installer’s
responsibility to inspect and correct any problems that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated, check for any visible
damage to the unit. If any damage is
found, the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage with the transportation
company.
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Résumé du contenu

Page 1 - J30-09349

TDII-1J30-0934901/14APPROVED FOR USE IN CALIFORNIA260 NORTH ELM ST., WESTFIELD, MA 01085TEL: (413) 568-9571 FAX: (413) 562-8437www.mestek.comINSTA

Page 2 - DESCRIPTION

10 INSTALLATION (continued)PIPE INSTALLATION1. Install the gas piping in accordance with applicable local codes.2. Check gas supply pressure. Each d

Page 3

11INSTALLATION (continued)Figure 6 - Pipe Installation, Standard Controls Never use an open fl ame to detect gas leaks. Explosive conditions may exist

Page 4 - DIMENSIONAL DATA

12 ELECTRICAL CONNECTIONSHAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power b

Page 5 - PERFORMANCE DATA

13ELECTRICAL CONNECTIONS (continued)Figure 7d – Tubular Duct Furnaces Equipped with Natural Gas or Propane (LP) Gas, Single Stage

Page 6 - INSTALLATION

14 ELECTRICAL CONNECTIONS (continued)Figure 7e - Tubular Duct Furnaces Equipped with Natural Gas or Propane (LP) Gas, Two Stage

Page 7

15VENTINGNOTICE: All vertical and horizontal venting arrangements for Tubular Duct Furnaces are Category III venting.ANSI now organizes vented appli-a

Page 8

16 VENTING (continued) VENTING FOR POWER VENTED DUCT FURNACES (CATEGORY III) (continued)Horizontal portions of the venting system shall be supported

Page 9

17VENTING (continued)VERTICALLY VENTED DUCT FURNACES (CATEGORY III)Observe the following precautions when venting the unit: 1. Use fl ue pipe of the

Page 10 - INSTALLATION (continued)

18 VENTING (continued)HORIZONTALLY VENTED DUCT FURNACES (CATEGORY III)Observe the following precautions when venting the unit:1. Horizontal venting a

Page 11

19Figure 8A - Vertically Vented Category III, Standard CombustionVENTING (continued)Figure 8B - Horizontally Vented Category III, Standard CombustionD

Page 12 - ELECTRICAL CONNECTIONS

2 TABLE OF CONTENTSGENERAL SAFETY INFORMATIONInstallation Codes …...… 2, 3Special Precautions …...

Page 13

20 VENTING (continued)NOTICE: Combustion and exhaust venting instructions below describe two-pipe venting of a duct furnace confi gured for separated c

Page 14

21VENTING (continued)EXHAUST VENTING Never operate separated combustion duct furnaces without combustion air and fl ue gas piping in place or severe pe

Page 15

22 VENTING (continued)Figure 9A - Vertical Inlet/Vent Locations, Separated CombustionD93802 ft. (.609m)Min.18 in. (457mm)Min @ CLTee with Drip Legand

Page 16 - VENTING (continued)

23VENTING (continued)Figure 10A - Vertical Arrangement, Single Wall Vent System to Single Wall TerminationFigure 10B - Horizontal Arrangement, Single

Page 17

24 VENTING (continued)Figure 11A - Vertical Arrangement, Single Wall Vent System to Double Wall TerminationFigure 11B - Horizontal Arrangement, Single

Page 18

25OPERATIONTUBULAR DUCT FURNACE DIRECT SPARK IGNITIONEXPLANATION OF CONTROLS:1. The duct furnace is equipped with a power vent system that consists o

Page 19

26 GAS INPUT RATECheck the gas input rate as follows (Refer to General Safety Information section for metric conversions). Never over-fi re the duct fu

Page 20

27OPERATION (continued)Table 7AHigh Altitude Deration - United StatesAltitudeManifold PressureBTU Output 1Natural Gas 2Liquid Propane 3Feet Meters In

Page 21

28 MAINTENANCEPERIODIC SERVICENOTICE: The duct furnace and vent system should be checked once a year by a qualifi ed technician.All Maintenance/Service

Page 22

29IDENTIFICATION OF PARTSTUBULAR DUCT FURNACEFigure 13 – Tubular Duct Furnace, Exploded ViewHOW TO ORDER REPLACEMENT PARTSPlease send the following in

Page 23

3GENERAL SAFETY INFORMATION Failure to comply with the general safety information may result in extensive property damage, sever personal injury, or d

Page 24

30 SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTIONTable 8A – Tubular Duct Furnace Troubleshooting Guide A. Flame pops back. B. Noisy fl ame. C. Yello

Page 25 - OPERATION

31SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION 1. Open all manual valves, check for leaks. Inspect all gas piping and repair accordingly

Page 26 - OPERATION (continued)

32 SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION 1. Tighten all electrical connections. 2. Check for proper air supply across heat exchanger an

Page 27

33SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION N. High limit is tripping. O. Power ventor will not run. P. Power ventor turns on and

Page 28 - MAINTENANCE

34 Table 8B - Tubular Duct Furnace Troubleshooting with LED Indicator AssistanceNo Cycling or appliance power or thermostat call for heat since applia

Page 29 - TUBULAR DUCT FURNACE

35LIMITED WARRANTYTubular Duct Furnaces1. The “Manufacturer” warrants to the original owner at original installation site that the above model Gas-Fi

Page 30

Customer ____________________________________ Job Name & Number _________________________PRE-INSPECTION INFORMATIONWith power and gas off.Type

Page 31

4 DIMENSIONAL DATATable 1 - Tubular Duct Furnace DimensionsFigure 1 - Tubular Duct Furnace DimensionsUnit Capacity 100 150 200 250 300 350 400Dimensio

Page 32

5PERFORMANCE DATATable 2 - Tubular Duct Furnace Performance DataINPUT OUTPUT(Max.) (Min.) Min. Temp. Rise P.D. Max. Temp. Rise P.D.UNIT MBH MBH MBH CF

Page 33

6 INSTALLATIONLOCATING UNITS Do not install duct furnaces in corrosive or flammable atmospheres! Premature failure of, or severe damage to the unit wi

Page 34

7INSTALLATION (continued)DUCTWORKProperly designed and installed ductwork, providing a uniformly distributed fl ow of air across all surfaces of the he

Page 35 - UNIT NUMBER DESCRIPTION

8 INSTALLATION (continued)SUSPENSIONFigure 5 - Typical Suspension Ensure that all hardware used in the suspension of each duct furnace is more than ad

Page 36 - START-UP

9INSTALLATION (continued)CONVERSION OF ACCESS SIDEThe tubular duct furnace is built and shipped as left side access – when looking in the direction of

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